Festo Pressure Booster DPA

Festo Pressure Booster DPA

Technical Specifications – Pressure Booster DPA

The pressure booster DPA is a twin-piston pressure intensifier that can only compress air. When supplied with compressed air, integrated non-return valves automatically ensure the pressure is built up on the secondary side. The output pressure p2 can rise to twice the value of the input pressure p1. The two drive pistons are supplied with air by a pneumatic directional control valve, which is switched automatically when the switching positions are reached.

Key Features

  • Optionally as a pressure intensifier/air reservoir combination
  • Long service life
  • Compact design
  • Available with sensing option
  • Integrated non-return valves for automatic pressure build-up
  • Energy-saving operating mode when set output pressure is reached
  • Automatic restart when output pressure drops
  • Pressure gauge strongly recommended to check output pressure p2
  • Regulator setting of DPA-63/100 can be secured using regulator lock LRVS

General Technical Data – Pressure Booster DPA

Specification Piston Ø 40 mm Piston Ø 63 mm Piston Ø 100 mm
Pneumatic connection, port 1 G1/4 G3/8 G1/2
Pneumatic connection, port 2 G1/4 G3/8 G1/2
Pneumatic connection, port 3 M7 G3/8 G1/2
Design Twin-piston pressure booster Twin-piston pressure booster, with piston magnet
Type of mounting With female thread
Mounting position Any
Pressure gauge / display Prepared for G1/8 Prepared for G1/4, G1/8 Prepared for G1/4, G1/8

General Technical Data – Pressure Booster DPA with Compressed Air Reservoir

Specification Piston Ø 40 mm Piston Ø 63 mm Piston Ø 100 mm
Volume 2 l 5 l / 10 l / 20 l 10 l / 20 l
Pneumatic connection, port 1 QS-10 QS-12 QS-16
Pneumatic connection, port 2 KD4
Pneumatic connection, port 3 Silencer
Design Twin-piston pressure booster, with compressed air reservoir, with pressure gauge, with check valve
Type of mounting With slot nuts
Mounting position Any Condensate drain downwards
Max. tightening torque for condensate drain – 27 Nm

Operating and Environmental Conditions – Pressure Booster DPA

Specification DPA-40-10 / 16 / D DPA-63-10 DPA-63-16 / D DPA-100-10 DPA-100-16 / D
Output pressure 2 [bar] 4.5 ... 10 / 4.5 ... 16 4 ... 10 4 ... 16 4 ... 10 4 ... 16
Operating pressure [MPa] 0.2 ... 0.8 0.25 ... 1 0.2 ... 1 0.2 ... 1 0.2 ... 1
Operating pressure [bar] 2 ... 8 2.5 ... 10 2 ... 10 2 ... 10 2 ... 10
Operating pressure [psi] 29 ... 116 36.25 ... 145 29 ... 145 29 ... 145 29 ... 145
Inlet pressure 1 [MPa] 0.25 ... 0.8 0.25 ... 1 0.2 ... 1 0.2 ... 1 0.2 ... 1
Inlet pressure 1 [bar] 2.5 ... 8 2.5 ... 10 2 ... 10 2 ... 10 2 ... 10
Inlet pressure 1 [psi] 36.25 ... 116 36.25 ... 145 29 ... 145 29 ... 145 29 ... 145
Output pressure 2 [MPa] 0.5 ... 1.6 0.45 ... 1 0.45 ... 1.6 0.4 ... 1 0.4 ... 1.6
Output pressure 2 [psi] 72.5 ... 232 65.25 ... 145 65.25 ... 232 58 ... 145 58 ... 232
Pressure regulation range [MPa] 0.4 ... 1.6 0.45 ... 1 0.45 ... 1.6 0.4 ... 1 0.4 ... 1.6
Pressure regulation range [bar] 4 ... 16 4.5 ... 10 4.5 ... 16 4 ... 10 4 ... 16
Pressure regulation range [psi] 58 ... 232 65.25 ... 145 65.25 ... 232 58 ... 145 58 ... 232
Operating medium Compressed air to ISO 8573-1:2010 [7:3:4]
Note on operating/pilot medium Lubricated operation not possible
Ambient temperature 5 ... 60°C
Storage temperature 5 ... 60°C
Corrosion resistance class CRC 2 – Moderate corrosion stress

Operating and Environmental Conditions – DPA with Compressed Air Reservoir

Specification DPA-40 with reservoir DPA-63 with reservoir DPA-100 with reservoir
Volume 2 l / 5 l 10 l / 20 l 20 l
Operating pressure [MPa] 0.25 ... 0.8 0.2 ... 0.8 0.2 ... 0.8
Operating pressure [bar] 2.5 ... 8 2 ... 8 2 ... 8
Operating pressure [psi] 36.25 ... 116 29 ... 116 29 ... 116
Inlet pressure 1 [MPa] 0.2 ... 0.8
Inlet pressure 1 [bar] 2 ... 8
Inlet pressure 1 [psi] 29 ... 116
Output pressure 2 [MPa] 0.45 ... 1.6 0.4 ... 1.6
Output pressure 2 [bar] 4.5 ... 16 4 ... 16
Output pressure 2 [psi] 65.25 ... 232 58 ... 232
Pressure regulation range [MPa] 0.45 ... 1.6 0.4 ... 1.6
Pressure regulation range [bar] 4.5 ... 16 4 ... 16
Pressure regulation range [psi] 65.25 ... 232 58 ... 232
Operating medium Compressed air to ISO 8573-1:2010 [7:3:4]
Note on operating/pilot medium Lubricated operation not possible
Ambient temperature 5 ... 60°C
Storage temperature 5 ... 60°C
CE mark In accordance with EU Pressure Equipment Directive
Corrosion resistance class CRC 2 – Moderate corrosion stress

Materials

Component DPA DPA-CRVZS
Material air reservoir – High-alloy stainless steel
Note on materials RoHS compliant
LABS (PWIS) conformity VDMA24364-B1/B2-L

Type Code

Position Code Description
001 Series DPA Pressure booster
002 Size [mm] 40 / 63 / 100 Piston diameter
003 Outlet pressure 10 / 16 / D Max. 10 bar / Max. 16 bar / Double input pressure, without pressure regulator
004 Position sensing None / A – / For proximity sensor
005 Air reservoir CRVZS / Without Stainless steel / –
006 Air reservoir volume Without / 2 / 5 / 10 / 20 – / 2 l / 5 l / 10 l / 20 l

Ordering Data – Pressure Booster DPA

Piston Ø Output pressure 2 Position sensing Product weight Part no. Type
40 mm 4.5 ... 10 bar None 1,500 g 537273 DPA-40-10
4.5 ... 16 bar None 1,500 g 537274 DPA-40-16
5 ... 16 bar None 1,500 g 549396 DPA-40-D
63 mm 4 ... 10 bar None 6,000 g 184518 DPA-63-10
4 ... 10 bar For proximity sensor 6,000 g 549399 DPA-63-10-A
4 ... 16 bar None 6,000 g 549397 DPA-63-D
4 ... 16 bar None 6,000 g 193392 DPA-63-16
4 ... 16 bar For proximity sensor 6,000 g 549400 DPA-63-16-A
100 mm 4 ... 10 bar None 13,000 g 184519 DPA-100-10
4 ... 10 bar For proximity sensor 13,000 g 549401 DPA-100-10-A
4 ... 16 bar None 13,000 g 549398 DPA-100-D
4 ... 16 bar None 13,000 g 188399 DPA-100-16
4 ... 16 bar For proximity sensor 13,000 g 549402 DPA-100-16-A

Ordering Data – Pressure Booster DPA with Compressed Air Reservoir

Piston Ø Output pressure 2 Volume Product weight Part no. Type
40 mm 4.5 ... 10 bar 2 l 4,400 g 552928 DPA-40-10-CRVZS2
4.5 ... 10 bar 5 l 7,300 g 552930 DPA-40-10-CRVZS5
4.5 ... 16 bar 2 l 4,400 g 552929 DPA-40-16-CRVZS2
4.5 ... 16 bar 5 l 7,300 g 552931 DPA-40-16-CRVZS5
63 mm 4 ... 10 bar 10 l 16,000 g 552932 DPA-63-10-CRVZS10
4 ... 10 bar 20 l 21,500 g 552934 DPA-63-10-CRVZS20
4 ... 16 bar 10 l 16,000 g 552933 DPA-63-16-CRVZS10
4 ... 16 bar 20 l 21,500 g 552935 DPA-63-16-CRVZS20
100 mm 4 ... 10 bar 20 l 30,000 g 552936 DPA-100-10-CRVZS20
4 ... 16 bar 20 l 30,000 g 552937 DPA-100-16-CRVZS20

Accessories

Accessory For Size Product weight Part no. Type
Flange mounting FDPA 40 120 g 540783 FDPA-40
Foot mounting HUA 63 581 g 157315 HUA-63
Foot mounting HUA 100 1,117 g 157317 HUA-100
Pressure gauge kit DPA-40-...-MA-SET 40 – 540781 DPA-40-10-MA-SET
40 – 540782 DPA-40-16-MA-SET
Pressure gauge kit DPA-63-...-MA-SET 63 – 526096 DPA-63-10-MA-SET
63 – 526097 DPA-63-16-MA-SET
Pressure gauge kit DPA-100-...-MA-SET 100 – 526098 DPA-100-10-MA-SET
100 – 526099 DPA-100-16-MA-SET
Pressure gauge MA (input pressure) 63, 100 60 g 529046 MA-40-16-1/8-EN-DPA
Pressure gauge MA (output pressure) 63, 100 60 g 526167 MA-40-25-1/8-EN
Adding counter CCES 63, 100 (A version) 30 g 549403 CCES-P-C8-E
Proximity switch SME-8M 63, 100 (A version) 29.8 g 543862 SME-8M-DS-24V-K-2,5-OE
Silencer UC 40 1.2 g 161418 UC-M7
Silencer U-3/8-B 63 37 g 6843 U-3/8-B
Silencer U-1/2-B 100 75 g 6844 U-1/2-B
Silencer AMTE-M-LH-M3 63, 100 0.4 g 1231120 AMTE-M-LH-M3
Compressed air reservoir CRVZS-0.1 – 226 g 160233 CRVZS-0.1
Compressed air reservoir CRVZS-0.4 – 543 g 160234 CRVZS-0.4
Compressed air reservoir CRVZS-0.75 – 736 g 160235 CRVZS-0.75
Compressed air reservoir CRVZS-2 – 1,681 g 160236 CRVZS-2
Compressed air reservoir CRVZS-5 – 3,581 g 192159 CRVZS-5
Compressed air reservoir CRVZS-10 – 6,459 g 160237 CRVZS-10
Compressed air reservoir CRVZS-20 – 10,208 g 534845 CRVZS-20
Compressed air reservoir VZS-20-B – 9,000 g 192161 VZS-20-B
Quick coupling plug KS4-1/4-A – 21 g 2154 KS4-1/4-A
Quick coupling plug KS4-3/8-A – 29 g 2155 KS4-3/8-A
Quick coupling plug KS4-1/2-A – 55 g 531676 KS4-1/2-A
Plastic tubing PAN-10X1,5-BL – 0.042 kg/m 553909 PAN-10X1,5-BL
Plastic tubing PAN-12X1,75-BL – 0.06 kg/m 553910 PAN-12X1,75-BL
Plastic tubing PAN-16X2-BL – 0.092 kg/m 553911 PAN-16X2-BL
Plastic tubing PAN-R-10X1,9-SI – 0.05 kg/m 541677 PAN-R-10X1,9-SI
Plastic tubing PAN-R-12X2,2-SI – 0.07 kg/m 541678 PAN-R-12X2,2-SI
Regulator lock LRVS-D-MIDI 63, 100 60 g 193782 LRVS-D-MIDI
Padlock LRVS-D 63, 100 120 g 193786 LRVS-D

*Specifications may vary depending on the selected Festo Pressure Booster DPA model. Note: Pressure boosters are not suitable as replacement compressors. A pressure gauge is strongly recommended to check the output pressure p2.

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